Royal Custom Packaging designs branded mailer boxes to help your products look great and arrive safely. We design strong, branded mailer boxes for online stores, subscription brands, local shops and small businesses. The use of custom mailer boxes with logo printing, full-color artwork, embossing or foil stamping helps brands take pride in every package. For value and growing order mailer boxes, consider our wholesale corrugated mailers. For a perfect fit, consider our custom-sized mailer boxes.
Our subscription box packaging and e-commerce packaging boxes help you create a clean unboxing experience. Consider our kraft mailer boxes for a more natural look. We appreciate design and quality and provide strong packaging that is ready for your brand. Each box is designed to hold your product safely and provides a brand message. Clean folds, strong materials and printing help our packaging feel professional to your customers. Order the style and size boxes you need and we will help pack the boxes for you and design packaging that helps you sell more products.
Low Minimum Orders
Free design support
100% environmental friendly material
Worldwide free shipping
Royal Custom Packaging designs branded mailer boxes to help your products look great and arrive safely. We design each box with care and use sturdy materials and clean folds. A box with your logo, colors, and brand message can create a brand moment, and our boxes are easy to pack, close and send with confidence. You take pride in every package.
Create a memorable experience with custom mailer boxes that feature your store’s logo. We offer logo printing on the top, sides, and even the inner panels. With full-color custom printing, you can add bright images and brand colors as well as simple messages. Your mailer will certainly grab the attention of the customer and communicate your brand values. It’s just as important to have well-designed customer packaging that looks great, as it is to have packaging that is user friendly.
Our mailer boxes can help manage the logistics of delivering your products safely. Mailer packaging should increase brand awareness for growing businesses. We can assist you in choosing the best board and box combination for your product. This will help your team achieve the goal of neatly packing orders at maximum speed.
We understand the value of a good fit. A custom mailer box size for your product, will remove the needless air that could cause potential shifting during the transportation of your product. Our custom mailer boxes are made for the small shipping needs of your product and your product type, regardless of if it’s clothing, cosmetics, or even books.
E-commerce packaging supports the correct presentation of your product with packaging that fits your brand and protects your product during the shipping process. Our e-commerce packaging looks professional when shipping orders with an option to add your personalized logo, choice of colors, and quick branding. This packaging is designed with an easy assembly and closing mechanism making it great for shipping and fulfillment teams.
Subscription brands send a special experience to their customers every month. That is why the packaging of the subscription box is important. We have packaging solutions in which you can print your logo, colors, and artwork along with your message. A cleanly designed packaging building an anticipation of what will be in the box for the customer by the time they open it. You can add inserts, panels, and/or other details to support your packaging theme. We even provide packaging design solutions for beauty, gifting, snacking, and book subscription box packaging.
For a clean look, we have kraft mailer boxes with logo printing. Our sustainable kraft mailers keep your brand visible while having natural packaging. This makes the ideal choice for shipping products, clothing, gifts, and retail orders across the nation. We provide full-color printing and recommend adding artwork for a clean, classic packaging design.
We offer design solutions with finishing touches. Embossing adds a dimension to packaging that can be tactile. Foil stamping adds a high level of detail to names, logos, and/or other design elements. These finishing touches can be used with spot color printing or full-color printing. We help our customers select finishing touches that align with their brand and budget.
Branded mailer boxes allow your staff to put your logo on every order. Local delivery, gifts, and products that are shipped can all use these boxes. We have many flexible designs, styles and sizes to cover all of your product variations. As your business gets bigger, we will help you provide consistent, clear and easy to recognize packaging.
Royal Custom Packaging handles everything for you on your custom mailer boxes, from the construction to the printing and sizes and the finishes. Whether you need packaging for your business or for a product launch, we can do it for you. We take care of everything, from designing the box to the packaging artwork.
| Type | Specification |
|---|---|
| Product | Branded Mailer Boxes |
| Dimensions | All Custom L × W × H |
| Material | Corrugated Cardboard, Kraft, White Board |
| Flute Type | E-Flute, B-Flute, F-Flute, Double Wall |
| Board Strength | Custom GSM and ECT Rating |
| Box Style | Self-Locking Mailer Box |
| Closure | Integrated Locking Flap |
| Tear Strip | Optional Easy-Open Tear Strip |
| Product Fit | Custom Fit for Retail and E-Commerce Items |
| Inserts | Cardboard Inserts, Dividers and Supports |
| Protection | Crush Resistant, Stackable, Shipping Safe |
| Colour | White, Kraft, Custom Brand Match |
| Printing | CMYK, Pantone, Digital, Flexographic |
| Logo | Custom Logo on Exterior and Interior |
| Print Coverage | Outside, Inside, Full Wrap Printing |
| Surface | Natural Kraft, Smooth, Coated |
| Finish | Matte, Gloss, Soft Touch, Spot UV |
| Branding Areas | Logo, Slogan, Instructions, QR Code |
| Barcode | Custom Barcode and Shipping Label Area |
| Application | E-Commerce, Subscription, Retail and Gift Packaging |
| Customization | Fully Custom Size, Print and Structure |
| Quantities | 100 – 200,000+ |
You can use logos, brand colours, patterns, product messaging, website details, QR codes, and other artwork across the available printable areas to create recognizable shipping packaging.
Yes, suitable corrugated board and a well-fitted mailer structure can provide protection against routine handling. Fragile products may also require inserts or additional internal cushioning.
Yes, artwork can be prepared around your specified brand colours, with suitable CMYK or Pantone options considered according to the printing process.
Branding on the main lid and visible sides can remain prominent when the artwork is positioned strategically. The final layout should account for how the cartons are packed and handled.
Yes, the internal dimensions can be planned around the complete product bundle, with inserts or compartments added where necessary to prevent items from moving.
Self-locking mailer structures with integrated tabs can provide a clean presentation without requiring separate adhesive tape, depending on the box design and product weight.
Yes, interior printing can be used for thank-you messages, care instructions, discount codes, social media prompts, or unboxing content.
Measure the packed product dimensions and allow enough internal clearance for inserts or protective materials. Avoid excessive empty space because it can increase movement and shipping volume.
Yes, a coordinated range of sizes can use the same visual identity while accommodating small products, clothing, gift sets, subscription orders, and larger retail items.
Yes, an integrated tear strip can be incorporated into suitable mailer designs, giving customers a convenient opening method while maintaining the branded unboxing experience.
A lightweight, easy-to-print paperboard that's simple to die-cut and shape into custom boxes and packaging styles.
A fluted board layered between paper liners, engineered to add strength and cushioning for safe shipping.
A smooth, coated paperboard that folds cleanly and prints beautifully, ideal for premium retail and cosmetic cartons.
A safe, grease- and moisture-resistant material approved for direct food contact, perfect for wraps, trays, and takeout boxes.
A natural brown paper made from wood pulp, valued for its strength, durability, and eco-friendly appeal.
A thick, non-folding board used to craft sturdy, high-end boxes with a luxurious presentation.
Packaging that naturally breaks down through microbial action over time, reducing landfill waste and environmental impact.
Material that fully decomposes into nutrient-rich, non-toxic compost under proper conditions, leaving no harmful residue behind.
Sourced from responsibly managed forests that meet strict environmental and social standards set by the Forest Stewardship Council.
Packaging that can be collected, processed, and remade into new products, helping conserve resources and cut down waste.
Branded wraps that slide over boxes or products, adding a tailored, high-end finish without extra packaging bulk.
Personalized labels featuring your logo or design, perfect for sealing boxes or branding products with a professional touch
Small branded tags attached with string or thread, used to display pricing, sizing, or brand identity on products.
Custom-fitted dividers or trays that hold products securely in place, preventing movement and damage during shipping.
Decorative or protective paper used to wrap, line, or fill boxes, adding presentation value and cushioning.
Lightweight foam pieces that fill empty box space, cushioning items and preventing shifting during transit.
Crinkled paper filler used to cushion products and add a decorative, textured presentation inside boxes.
Personalized cards included in packaging to thank customers, enhancing the unboxing experience and brand connection.
A protective film coating that resists scuffs and scratches, keeping printed surfaces looking pristine during handling and shipping
A shiny, reflective finish that enhances color vibrancy and adds a polished, eye-catching shine to printed packaging.
An iridescent, rainbow-effect finish that shifts colors with light, creating a futuristic, premium, eye-catching look.
A smooth, non-reflective finish that gives packaging a soft-touch, sophisticated feel while resisting fingerprints and glare.
A glossy coating applied to specific design areas, creating contrast and texture against a matte background for a premium finish.
Printing done with safe, non-toxic inks approved for direct food contact, ideal for wraps, bags, and takeout boxes.
Full-color printing applied to both interior and exterior surfaces, delivering a complete branded unboxing experience.
A standardized color-matching system that ensures precise, consistent color reproduction across every print run.
Printing using pre-mixed Pantone spot colors for exact, repeatable color accuracy on packaging and branding.
An eco-friendly ink made from soybean oil, offering vibrant color while being more biodegradable than petroleum-based inks.
A technique that presses a design into the material, creating a recessed, tactile impression for subtle, elegant branding.
A technique that raises a design above the surface, adding a dimensional, tactile effect that stands out visually and physically.
A heat-applied metallic or colored foil that creates shiny, eye-catching accents on logos, text, or design elements.
A reflective, shimmering finish that adds a luxurious, high-end sheen to packaging surfaces and print details.
A tactile surface finish that adds physical depth and feel, making packaging more engaging and memorable to touch.